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Building tall to dig deep

Designing out working at height on major infrastructure projects

Archaeological works beneath the encapsulation structure
Archaeological works beneath the encapsulation structure. Photo credit: Caroline Raynor, Costain Group Plc

A guest blog by Caroline Raynor, Costain Group Plc
Case study coming soon!

When I talk to people about archaeology and delivering archaeological works it’s not traditionally perceived as a high-risk profession. Unless of course your point of reference is Indiana Jones. Yet delivering complex archaeological works on major infrastructure projects brings with it a myriad of challenges and potential risks, including plant and pedestrian interfaces, deep excavations, Musculo-skeletal disorders and work at height, to name a few. Recent works by Costain-Skanska JV on the Enabling Works contract in Area South for HS2 Ltd triggered massive archaeological investigations in Central London with the excavation of a large post medieval burial ground containing an estimated 60,000 burials.

A requirement for the works was the complete encapsulation of the burial ground to ensure that the archaeological excavation could be carried out safely and given all due care, dignity and respect to those buried within the cemetery. Costain-Skanska JV worked with Palmers Scaffolding Group and RDG Engineering to design and deliver a complex system scaffold structure which covered the 11,000m2 area and incorporated a suspended inspection and maintenance gantry and high level walkways with integrated edge protection to provide access to the complex lighting and power supply which was installed at roof level to limit cable strikes during the excavation phase. The whole structure was erected without the use of a crane, but with the use of a birdcage scaffold and bespoke working platform which allowed the roof trusses to be assembled in a safe elevated position and winched into place on parallel spine beams where they where then pulled into place using a tirfor and guide tower at ground level. Using this methodology, the twin roofs were erected with minimal work at height and improved manual handling procedures.

Tom Pawson, Costain Groups Scaffolding Designated Individual said “Falls from height often cause life changing injuries and fatalities.  The impact is felt not just to those that fall but also their families, friends, and colleagues. At Costain we place the utmost importance on developing innovative solutions to remove the need for people to work at height.  Where the requirement to work at height cannot be eliminated, we always seek to develop solutions that can be largely implemented at ground level and reduce, as far as is reasonably practicable, the requirement for anybody to be working at height.”

A key mandate set out by HS2 is to establish a programme of work which drives innovation and leaves a lasting legacy across multiple disciplines and specialisms. The work in St James’s Gardens has set new standards in how working at height can be eliminated through strategic and innovative design from the outset.

Palmers team on working platform
Palmers team on working platform. Photo credit: Caroline Raynor, Costain Group Plc

Colin Butt, CEO of Palmers Group said “Primarily, our methodology is devised for worker safety, to eliminate the possibility of a fall from height at design stage. The method of erection facilitated not only safe working for Palmers operatives and dramatically reduced the time spent working at height during both construction and maintenance, but also reduced potential impacts at ground level in an area which was deemed to be of a highly sensitive archaeological nature. Of further benefit was the unique suspended inspection platforms which allowed close inspection of the completed work structure, prior commissioning and use, by ground-based engineering and management staff, to ensure accuracy and completeness.”

Costain-Skanska JV and Palmers Group are delighted to be invited to share their innovative project and best-practise as a case study for the No Falls Foundation. 

Caroline Raynor

Caroline Raynor

This article was kindly written for the No Falls Foundation by Caroline Raynor, Project Manager and Principal Archaeologist at Costain Group Plc.

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